THE CHALLENGE
Replacing a Large, Stationary Test Process
The original air brake testing system relied on a large PLC cabinet and long pneumatic hoses connected to the vehicle’s wet tank, primary air system and secondary air system.
The setup created trip hazards, lacked vehicle network integration and did not automatically transfer test results to the plant quality system.
THE XSCAPEEZ SOLUTION
From Initial Concept to an Integrated Testing System
The customer provided an initial concept and test requirements. XscapeEz developed a prototype, participated in a design review, then redesigned and developed the completed integrated system.
How the System Works
Compact testing at the vehicle with an integrated, guided process.
Vehicle-Powered Operation
Uses the vehicle diagnostic connector for power, VIN retrieval and brake-related status information.
Guided Operator Workflow
An integrated display guides connections and provides test status throughout the process.
Automated Pneumatic Control
Automatically fills through the wet tank connection and controls filling and venting for leak and separation testing.
Vehicle-Specific Test Criteria
Each tester stores its own test criteria and results, with support for different vehicle or chassis models.
Compact & Portable
A rugged, vehicle-mounted or self-supported unit that keeps hoses in the immediate vehicle area, reducing clutter and trip hazards.
WIRELESS QUALITY REPORTING
Connecting the Test Process to Plant Systems
A single-board-computer monitoring station provides visibility into active testers and their current states.
Completed test results are transmitted wirelessly using IEEE 802.15.4 and formatted for transfer to the plant system over Ethernet.
Engineering Highlights
One Integrated Solution